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Feeding Unit Features
  • Cardboard pre-feeding (four rows of feeding rollers) automatically adjusts feeding length, in pursuit of the operation mode of "the first cardboard is a finished product", to reduce time consumption and cardboard waste.
  • To overcome feeding error caused by carton thickness and indentation of press mark; to be able to stably control printing and slotting positions, improve carton print quality, and reduce carton defect rate.
  • The increase in quantity contact, i.e. contact between cardboard and number of feeding rollers, and area of contact, is able to expand bended cardboard tolerance rate, reduce production of defective end product due to feeding barrier (skewed, shifted etc.), which in turn is caused by cardboard quality instability.
  • Cardboard suitability thickness range is 1~9mm (AB-E corrugated cardboard type). All production needs, such as a variety of different cardboard thickness/thinness and horizontal corrugated cardboard feeding, etc. are able to be met.
  • Based on default corrugated cardboard type and dimension, feeding length, feeding roller gap, baffle, etc. positions, can be adjusted automatically. Operating procedure is simplified and dependence on operator is reduced. This feature facilitates supervisor in operation promotion and quality standardization.
Printing Unit Features
  • When printing is in operation, print plate cleaning or other operation requiring shifting of print roller may need to be carried out if necessary. Precise printing position automatic restoration device significantly increases machine operating efficiency and reduces waste generation.
  • Vacuum transfer device can reduce print dot size and easily adjust the gap between cardboard and print plate, achieving the state of "kiss touch". This ensures print quality of both print dot and full page printing.
  • Chamber blade inking device is able to supply relatively stable ink amount during both high and low speed operation. Clear print dot, fine text and even full page printing, all require fine, stable ink supply device. It is an essential equipment in modern printer.
  • Chamber blade inking device features convenient maintenance, low ink consumption, short cleaning time, and highly stable system.
Slotting Unit Features
  • It is of dual-cutter (front, rear cutter different axle) type. It expands carton height limit, eliminates the problem of front and rear cutter collision, and reduces cutter tools disassembling task complexity when there is a change in slotting depth. It promotes time saving.
  • Slotting cutter feeding gap is fixed; therefore, adjustment based on cardboard thickness is not necessary. Machine operation efficiency is increased.
  • The operator simply needs to key in dimension data according to various kinds of carton graphics. The machine automatically interprets each cutter's position shift (middle cutter is shiftable). Operation procedure is simplified and all kinds of carton making demands are met.
Die-cutting Unit Features
  • It is equipped with the most accurate and stable speed compensation device. Cardboard is still able to maintain the same die-cutting precision, when thickness of cutter rubber roll changes due to wear and tear. Die-cutting unit cuts directly after printing, improving precision of printing position and cardboard shape position.
  • Die-cutting cutter mold roll rapid mold lock-up device (optional) significantly shortens cutter mold replacement time.
  • Cutter mold does not require specially made fixed device to share with manual mold lock-up (tightening of screw fastening). This reduces cutter mold making cost and significantly shortens cutter mold replacement time.
Drying Unit Features
  • Overlapping color printing, glazing or cutting requires co-installation of drying unit (cool air drying, hot air drying, or infrared drying). It can be co-installed in different positions according to different needs. The utilization of drying unit can reduce cardboard wear and tear, as well as wastage of working hours. Quality and productivity can also be improved.
Fixed Type Printer Slotter Die-cutter
  • Fixed type printer slotter die-cutter is a production equipment with high print plate change efficiency. The machine allows preparation for the next print plate while it is still in printing operation.
  • It eliminates time wastage on opening and closing machine frame and increases machine running rate. The equipment displays distinct production efficiency and benefit in a production pattern with high print plate change frequency. It is suitable for small quantity large variety orders.
  • The machine runs at a rate of 250 copies/minute (Mini-Inline 330 copies/minute), suitable for large quantity order manufacturing.
Bottom-print Printer Die-cutter
  • Bottom-print printer die-cutter is an equipment which meets the production efficiency demands directing at carton printing and cutting. The characteristics of ink drying, rapid mold lock-up device, "output dividing" cardboard stacking, old and new rubber roll speed compensation which maintains synchronization of rubber roll surface speed and cutter roll speed, and uniform die-cutting precision take into account quality and efficiency requirements.
  • Die-cutter cutting for food cartons (e.g. instant noodles), beverage cartons (e.g. mineral water, beer, coke, fruit juice, milk, etc.) or other order type constitute larger quantity carton with the most efficient production mode.
Rapid Anilox Roll Replacement Printer
  • The purpose of rapid Anilox roll replacement is to meet the demand for general, fine text, dot printing and full page printing. It is an important aspect of high quality production equipment.
  • This printer is suitable for both general carton printing and high-density fine printing orders. The Rapid Anilox roll replacement (20 minutes to completion of replacement process; high-density printer possesses a 3-minute rapid roll replacement system) and high precision characteristics take into account the demand for high quality production order and machine utilization rate.
Fixed Type Printer Descriptions

Main specification: 1272 * 2700

Main Features:

  • Preparation for the next print plate is able to be carried out when production is still in progress, reducing print plate change interval by 80%
  • Time consumption for every machine shutdown print plate cleaning procedure saves approximately 5 to 10 minutes
  • Rapid Anilox roll replacement
  • Rotary dust removal mechanism

 

Descriptions:

  • Fixed type machine model concept derives from the extended print plate change and machine shutdown intervals in previous open-close type machine model. Statistics show that due to print plate change (order setting, ink wash, print plate installation, adjustment) and print plate cleaning, 60 to 70 percent of working hours is occupied. (This statistical data is taken from China area client survey. Majority of the machines have an approximate driving rate of 30 to 40 percent. Utilization rate decreases as print plate change frequency increases)
  • Eliminates time consumption for having to open and close machine frame during printing process; hence, machine running rate is increased. Production efficiency and benefit then become more noticeable; suitable for small quantity large variety orders, including cost maintenance and subsequent reduction of personnel cost. In particular, fixed type printer displays competitive advantage with regard to single order small quantity processing.
  • Another feature of this printer type is there is no barrier in terms of Anilox roll line density utilization. In the past, when comes to procurement of machine part and component supplies, the biggest problem lay with Anilox roll equipment. High-density printing and full page printing cannot be executed at the same time by the one printer. The key lies with the selection of Anilox roll. It takes at least three hours to carry out Anilox roll replacement. The procedure is not only time consuming, but also requires high level of care to avoid recurring problems.
  • The special tools which come with fixed type machine model facilitate 20-minute mechanism replacement. If the optional feature of rapid mechanism replacement is opted, mechanism replacement can be completed in approximately 3 minutes. Therefore, the fixed type machine model displays excellent print quality flexibility control
High Density Printer Descriptions

Main specifications: 1272 * 2000

Main Features:

  • Full servo motor drive
  • Precise color positioning
  • Independent dust removal mechanism unit

 

Descriptions:

The development of this machine model is to provide the color printing to flexo printing market with solution plan for high-density printing. The key for high-density printing lies with a few key points, i.e. the combination with Anilox roll line density, dust removal feature, and high-precision color positioning. With reference to the aforementioned solution points, this machine model is a great solution provider, as described below:

 

  • Anilox roll line density
    Anilox roll line density plays a key role in print results. In regard to high-density printing, Anilox roll replacement flexibility represents ink application effect. High-density machine model possesses rapid roll replacement system. Replacement procedure can be completed within 3 minutes.
  • Dust removal
    High-density printing displays finer print dots, and high sensitivity to dust. In terms of dust removal system, we adopt "unit" concept to carry out dust removal to achieve a more ideal result. In real machine production, with the use of dust-removing unit, print plate cleaning frequency improves from cleaning every 500 copies to cleaning every 2000 copies.
  • High-precision color positioning
    Electronic product carton, high-density coated cardboard, color printing to flexo printing, etc. high-end carton, demands very high precision. High density printer performs superior overprinting.

Models

Model F-618-TV-FFG S-925-TV/BV , S/F-925-TV-FFG
Dimension of Roll circle x Width of Machinery 700 x 1800 mm 953 x 2500 mm
Max. Production Speed 350 sheet/min 220 sheet/min
Max. Corrugated Cardboard Size (Continous Feeding) 600 × 1800 mm 860 × 2500 mm
Max. Corrugated Cardboard Size (Skip Feeding) N/A 1200 × 2500 mm
Min. Corrugated Cardboard Size 200 × 435 mm 270 × 750 mm
Max. Print Area 600 ×1700 mm 860 × 2400 mm
Repeat Print Point 700 mm 953 mm
Print Plate Thickness (incl. plate paper) 7.2 mm / 3.94 mm + 3.05 pad / others
Corrugated Cardboard Thickness 1.5 mm ～ 8 mm 1.5 mm ～ 9 mm
Left-Right Direction (Print Roll sliding distance) ±10 mm
Front-Rear Direction (Print Roll spin movement) 360°
Min. Slotting interval (Length) 110 mm 220 mm
(Width) 105 mm 60 mm
(Width of Side Trimming) 105 mm 120 mm
Min. Hight of Box (twin knife roll has no limit in Hight) 0
Max. Glue Flap Width 45 mm
Max. Die-Cutting Area (the max. width of die-cutting depends on the shape of box) N/A 900 × 2400 mm
Screw hole gap of Die-Cutting wood mold (Left-Right direction) 50 mm interval
Front-Rear Direction (Die-Cutting Roll spin direction) 13 equal portions of Full Circle 18 equal portions of Full Circle
Max. Hight of Stacking N/A 1800 mm (from the ground)
Model S: Open/Close Type F: Fixed Type FFG: Flexo Folder Gluer TV: Top Print BV: Bottom Print

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